What is powder coating? It is an advanced form of coating which is primarily used to attach metal parts in order to avoid corrosion. It can also be used for artistic purposes such as painting cars or your home. Many different industries can benefit from powder coated parts and products. However, there are many different companies that offer this service. You can choose the right company by knowing what is involved in the process before you begin.

Powder coating goes by many names such as dry foam, wet foam, or dry coat. The finished product is either a high-gloss or low-gloss finish. It will last a long time if properly cared for. Unlike traditional liquid paint that must be continually cured and watered down over a long time frame, powder coatings can last up to three times longer than traditional liquid paints. This means that they will not yellow or warp over time and can actually last longer than standard paint.

How does it work? When powder coating a piece of metal, it is usually applied with a special sprayer and is quickly followed by a heat-rolling process. The rollers create a rough surface on which the paint is sprayed. This is followed by a final coating of any color or texture of your choice.

Why is it used in production instead of painting directly on the metal? Because the process allows for a much longer application time and the finished product will have a much smoother look, often mimicking the surface of natural metal. Using powder-coated metal allows for a much more durable and long-lasting finish. It can also help prevent against corrosion, rusting, and dents caused by heavy equipment or even traffic accidents.

There are many different applications where powder coating can be beneficial. If you are looking to create a rustic finish for your home, adding this finish to handrails and railings can help bring a bit of the outdoors into your interior decor. Powder coating will help provide a weather-resistant finish that will be maintenance free for many years to come. It provides a unique visual element to a metal handrail that can only be achieved through this process.

Why should I use powder-coated rails? The main benefit to powder-coating your metal surface is that it provides a much more durable finish than paint alone. It will not flake, peel, or crack and it has a very smooth and slippery surface. Paint has only a short life expectancy and will chip and become very unattractive in just a few years. Using powder-coated rails on your handrail will provide a highly durable finish that will last a very long time.

How is the application process different than traditional painting or staining? This application process uses a very high pressure stream of hot air that is directed at the metal surface while it is wet. Once the metal becomes dry, the powder then hardens to create a smooth, even coat. There is no need to scrape or paint over old powder coat so the finish will stay looking pristine for years to come. When you apply a fresh coat of paint, there is no way to get an even application on the same spot so you have to sand down the area that you intend to paint before starting the application process.

How are powder coatings made? The manufacturing process uses a combination of heat and solvent to harden the powder onto the metal surface. Solvent is often used because it does not produce any fumes, is highly effective, and environmentally friendly. During the mixing and pouring process, the hot air and solvent are directed at the powder, which hardens and forms a thin protective layer. This coating can also be applied with a brush or roller. Many companies will also spray the coating on a saw blade to protect it from being damaged by abrasion.